Today’s operators seek to decrease part mistakes in the manufacturing process. As a result, one of the important factors that might assist enhance your output with automated meter analysis is software. It may improve settings in your organization by providing real-time information to avoid incidents from occurring, as well as reduce expenses.
Automated Measurement System Analysis (AMSA)
In order for production managers to make changes within their organization, they must effectively deal with the ever-present need to collect and analyze data and, ultimately, use it to raise manufacturing productivity.
Some of the reasons that why the organization should have the “Real-time Data Collection” system are Improved efficiency, Reduced errors and Lower costs. The basic definition of real-time data is that it is data that is not kept or stored, but is passed along to the end user as quickly as it is gathered. Real-time data is enormously valuable in things like traffic GPS systems that show drivers what is going on around them. It is helpful for all sorts of analytics projects and for keeping people informed about their natural environment through the power of instant data delivery.
Nowadays many organization have faced problems about how to collect the data and use the data which high effectiveness. Today JSR Group will give the best solution for you….
AMSA is real time data collection programming which consist of four engines:
- Service Module
- Report Module
- Logger Module
Interface with Small tools such as Vernier, Micrometer - Data Collection Unit, DCU
Collect data from Text or Excel Files
Service will perform send data to Report and receive data from Logger & DCU. This engine will be running as a background unit.
Report is using for two propose:
- Generate Product configuration (Electronic QC Sheet)
- Create Basic Statistical Report such as Yield & Pareto Charts, Process Capability (Cp&Cpk), Statistical Process Control (X-bar, R-Chart) and Trend Analysis (I-MR)
Logger & DCU are doing the same duty which is collecting data from shop floor and send to Database.
1st Step: Create Electronic QC Sheet and send to Database
Perform Product Configuration by:
- Key in Database
- Copy Customer Form Excel format to AMSA format and load into Database (Recommend)
- Cloning from existing product (Recommend for Same Dimension different size)
2nd Step: Retrieve Electronic Form and collecting data either using Logger or DCU and send data to database
3rd Step: You can get Basic Statistical Report such as Yield & Pareto Charts, Process Capability (Cp&Cpk), Statistical Process Control (X-bar, R-Chart) and Trend Analysis (I-MR) by open the Statistical Report
4th Step: Export data and Run Macro to get your excel report
Sample Report: 1 Basic Statistical Reports from Database
Rigorous Statistical Report: Cognitive Computing Analysis
Nowadays, data is the key for cost-effective production. It forms the basis for production reports, on which important decisions are made to improve production performance. An automatic data collection for production lines significantly improves the accuracy of valuable reports for management. Moreover, manufacturers relying on real-time data gain a significant competitive advantage in today’s business models, where customers expect immediate responses.
The reasons that should have AMSA
For Staff-Level Benefits
- Save time (80%)
- No human error
- No paper
- No need for area to keep paper boxes.
- Easy Traceability
- Automatic report generation in your formats.
For management-Level Benefits
- Evaluate all measurements of all staffs Real-time. [Cp, Cpk, Std Deviation, Yield Pareto, SPC (Xbar-R), Individual Chart (I-MR)]
- Predict NG work
- Check the performance of every operators.
- Real-time monitoring
- Feedback from QC to Production real-time.
- Increase the credibility from customers.
Article by: JSR Group & MEGA Tech
Reference: https://jsr.co.th/