Cutting speed, precision, and processing responsiveness are crucial keys in modern manufacturing. Recognizing the dynamic demands in the era of Industry 4.0, MEGATech showcases the revolutionary ALN400G iGE+ Wire EDM machine from Sodick (Thailand) with great enthusiasm. This groundbreaking innovation seamlessly incorporates Sodick’s next generation Smart Pulse Wire control with the Smart Pulse Generator, as well as combining the best functions of tablet and classic interface into a highly functional work display. Designed to push the boundaries of manufacturing, the ALN400G iGE+ boasts advanced features to revolutionize the industry.
Unrivaled Precision and Enhanced Productivity
The ALN400G iGE+ Wire EDM machine redefines precision and productivity with its advanced flat rigid linear motor technology. Engineered for unparalleled accuracy, the machine integrates glass scales on the X, Y, U, and V axes, ensuring flawless cutting and positioning without backlash, also backed by Sodick’s 10-year positioning accuracy guarantee. Furthermore, the machine features Fixed Jet High Speed Automatic Wire Threader, where the system enables submerged and non-submerged threading. Reliability is further enhanced through combining thermal wire cut for a straightener wire and new water-jet function. This, coupled with the exclusive use of closed guidelines, further increases productivity.
Transformative Control System for Seamless User Experience
In addition, the new Sodick Control SPW (Smart Pulse Wire) has several attractive features, from use of industry-standard Windows 7 operating system to an enhanced 19-inch horizontal TFT multi-touch screen. The ALN control design merges former tablet and classic control modes into a single work screen with easy-access functions, improving control processing speed for a highly responsive user experience. Additionally, high-speeds regulation, rapid acceleration, and precise positioning can be achieved through the Sodick Motion Controller (K-SMC), which underwent robust research and development process to introduce novel technical innovations to electrical discharge machining. The K-SMC controls precise flat rigid linear motor drive movements through commands from the NC unit, ensuring unparalleled accuracy, efficiency, and reliability in every operation. Lastly, the thermal commit function revolutionizes precision through continuous monitoring and correcting temperature of each machine component, minimizing thermal displacement due to temperature fluctuations, ensuring consistent accuracy and reliability. Coupled with the step-cut functionality, the machine maintains high-speed performance while excelling in machining complex shapes with varying material thickness, such as stepped geometries. Together, these innovations deliver unmatched precision and efficiency, empowering manufacturers to confidently tackle challenging applications.
Eco-Friendly Innovation with Energy and Cost Savings
Beyond its state-of-art technical capabilities, the ALN400G iGE+ offers significant energy efficiency and financial benefits. Compared to the conventional EDM machines, it reduces average energy consumption by up to 60%, thanks to its energy-saving designs and technology, making it an eco-friendly option. Furthermore, the machine features a Smart Pulse Generator, which reduces processing time required to achieve the desired accuracy and surface finish, not only enhancing operational efficiency but also delivering substantial cost savings.
Article by: MEGATech & Sodick (Thailand) Co., Ltd. << Click He