Mazak iSMART
In the era of Industry 4.0, automation has a cornerstone in modern manufacturing, revolutionizing industries with unparalleled efficiency and minimized labor demand and driving the future of production. In response to this rapidly growing demand for automation and use of workers with varying levels of expertise, MEGATech is proud to introduce the iSMART Factory from Mazak, a leading global manufacturer of machine tools, laser machines, and automation solutions.
Several IoT technologies are used to build the iSMART factory to facilitate the conversion of plant production activities into digital data, successfully addressing the needs of customers who aim to optimize production and improve productivity.
Intelligent Automation
Automation plays a significant role in the innovation of iSMART factory, from the cutting-edge machine tools, such as multi-tasking machines and CNC turning centers, to advanced automation systems utilized in various functions, such as for machining centers. It enables real-time data collection and machine monitoring, which enhanced operational efficiency and productivity.
Programming and Setup Support with Simplicity
Automatic/conversational programming, such as MAZATROL programs, significantly contribute to the creation of the iSMART Factory by simplifying and streamlining machine tool programming and setup. One of the MAZATROL programs, MAZATROL DX, for instance, checks for interference through high-speed, high precision simulations under the same operating environment as the actual machine.
The impactful Machining Technology
Smooth Oscillation Cutting, a machining function of MAZATROL CNC, contributes to the creation of Mazak’s iSMART Factory by improving the precision and efficiency of the machining process. It has the ability to break chips that are tough to cut, as well as reducing machining troubles caused by chips and eliminating the need of workers to dispose chips, thus improving the operating rate of automatic operation.
Smart Factory – Technology & Solutions
Smart Factory technologies, such as the Smooth Schedulersoftware contribute significantly to the creation of Mazak’s iSMART Factory by supporting equipment operation through scheduling and managing the manufacturing progress of machines installed in plant. This facilitates the creation of a machining schedule, improvement of efficient facility operation and utilization, reduction of work in progress, and visualization of the production process. In addition, the Schedule Gantt Chart automatically optimal machining schedules based on production information, such as quality, process, delivery date, and number of workpieces.
Accurate Monitoring & Analysis
Smooth Monitor AX, a machine status display, plays an essential role in the creation of Mazak’s iSMART factory due to its ability to monitor operation and the status of various machines, regardless of the location, from office computers to the large display monitors installed in factories, smartphones, and tablets. Moreover, it helps in data gathering and analysis; by displaying various information from the machine in easy-to-understand graphs, it facilitates the improvement of production and increase in productivity.
Tool Management
Smooth Tool Management, a software that manages information on large number of tools in use, contributes to improved productivity through integrated tool management, which plays a crucial role in Mazak’s iSMART factory. It has the ability to reduce time spent searching for and registering tools in plants and supports quick and reliable tool setup, obviating the requirement of tool setting on the machine, thus increasing productivity.
In conclusion, Mazak’s iSMART factory represents the pinnacle of innovation in modern manufacturing, seamlessly integrating cutting-edge automation, intelligent programming, advanced machining technology and solutions, novel methodology of monitoring and analysis, and efficient tool management. This forward-thinking approach not only empowers businesses to have advantages in the competitive landscape, but also ensures companies can meet the rapidly growing demands of Industry 4.0 with ease. With Mazak’s iSMART factory, manufacturers are not just adapting to the future – they are shaping it.
Article by: MEGA Tech & MAZAK (THAILAND) CO., LTD. << Click Here