There is high cutting precision and high flexibility, and entrepreneurs can also cut production costs by using the latest IPG technology. For this edition, MEGA Tech would like to discuss GF Machining tool model AgieCharmilles CUT P Pro Series, which was designed to maximize manufacturing work effectiveness and limitless possibilities.
Limitless Possibilities
AgieCharmilles CUT P Pro series offers excellent performance, reducing your time to market and helping you produce faster with Automation and lower running costs. With its latest-generation Intelligent Power Generator (IPG) and all the available features, the CUT P Pro is designed for productivity.
Mechanics QUADRAX®
In the QUADRAX® system, the table, work tank, and dielectric liquid remain stable, and the workpiece does not move. The axes are equal in length (X = U travel; Y = V travel), with constant, lower mass and completely independent movement, unlike other structural concepts. In addition, the base offers lower thermal conductivity and a vibration damping system.
Your benefits: Able to carry heavy loads because the workpiece and dielectric does not move, Able to produce precise tapered cuttings due to the independent U/V axis from X/Y axis, Able to produce large tapered cuttings as U/V are same size as X/Y axis, and Same accuracy no matter the weight of the part.
Thermostabilization
Temperature variation is the biggest enemy of high accuracy. Even when workshop temperature fluctuates, integrated thermal regulation can maintain temperature consistently within ± 0.2°C. Accuracy and repeatability remain at their highest levels.
Your benefits: High accuracy results in variable and Thermos-environmental conditions
Collision protection
Linear scales and rotary encoders form a double measuring system that protects the X, Y, Z, U and V axes. In the event of a collision, the system differentiates between the linear and the rotary encoder, and the energy absorber system automatically stops the axes without damage to machine or workpiece. This full protection applies at machine speeds of up to 3 m/min.
Your benefits : Protect parts and machine investment, Save maintenance costs, Increase machine availability, and Maintain your productivity.
The human interface UNIQUA interface
UNIQUA is the new GF Machining Solutions human/machine interface (HMI) for wire EDM machines. It represents the pinnacle of more than a century of EDM technology – and the perfect combination of optimal functionality and usability (ergonomics) from our previous HMIs.
Every approach
UNIQUA works the way you want to work. Control the details of sequential programming with an updated ISO-based functionality or leverage the flexibility of object-oriented programming.
Every user
UNIQUA ensures compatibility with the major CAD/CAM players for those users who prefer to work offline, and also gives a powerful graphic tool with integrated CAM for those who prefer to work in front of the machine.
AgieCharmilles CUT P Pro Series
Precise, Consistent, Performant
With reliable mechanics, advanced technology features and a new HMI, the new CUT P PRO series delivers unmatched precision and performance for EDM application.
Increase your design possibilities
Experience EDM’s many strong advantages more conventional medical industry manufacturing methods. Count o our latest-generation wire EDM solutions to simplify your execution of complex geometries and benefit from reduced tooling costs, absence of machining forces, controlled biocompatibility, and a broad array of Automation choices.
Accuracy is the key to your productivity
Repeatability and longer tooling life are “must haves” with component miniaturization and increasing production volumes. Achieve the accuracy down to 2 µm, machining repeatability with thermostabilization and finer surface finishes down to Ra 0.08 µm essential to your daily success with the new CUT P Pro wire-cutting EDM series
Optimize your workflow, reduce your time to market
Shorter time to market, larger product portfolios and zero-defect manufacturing call for shorter, more efficient manufacturing flows, more flexible production lines, and more reliable processes. Overcome these challenges with the SMART machine solutions as well as automation solutions to allow maximal productivity while keeping full flexibility. Two very contradictory notions.
+ 20% Faster cutting speed Achieve the quintessence of productivity with our latest-generation Intelligent Power Generator (IPG).
– 20% Cost per part Reduce your cost per part and increase the number of parts produced with dedicated technologies for AC Cut VS+ wire.
– 20% Running costs Reduce your running costs with our Eco machining functionalities.
– 25% Wire consumption Significantly reduce the highest cost-intensive influence on running costs, thanks to optimized wire feed rate and faster technologies with the Intelligent Power Generator (IPG).
Step into the future
The time you spend cutting is the time you are making money. That’s why GF Machining Solutions optimizes your productivity and machine availability with SMART and connected solutions.
Article by: Sahamit Machinery Public Company Limited