Automation can save costs and boost production but it has to be reliable and safe to do so. Automation can be applied to the loading of raw sheets or blanks and or pre-cut parts and the consequent unloading of finished parts, micro-joint sheets and scrap skeletons. Also disposal of scrap skeletons and remainder strips and sorting of small parts and punching slugs can be automated with the right machinery- With SheetMaster Compact for sheet loading and unloading, SortMaster Compact for finished parts and scrap separation. This is the automated from TRUMPF.
There are plenty benefits that automation in punching operation offers for example the increase in productivity due to high machine utilization and reduced factory lead times. Additionally, automation increases process reliability, enhances efficiency and improves safety during the punching process.
Automated systems typically perform the manufacturing process with less variability than human workers, resulting in greater control and consistency of product quality
The Future of Punching
Punching technology has continuously developed in the last few years, high quality punching tools now do not leave any punching burr. Set up, sorting and removal is easier than ever before.
The demand for customer’s quality requirements is increasing, while the batch sizes are decreasing. It is therefore important to make precise calculations, but this is not exactly easy when a part is manufactured on several machines. The solution? Combining two technologies from TRUMPF – TruMatic 1000 fiber: Punching and Laser Cutting into a single machine.
Metamorphosis based on a 3 kilowatt TruDisk solid-state laser
With its expandable functionality, the TruPunch 1000 provides the perfect entry point into the world of professional punching. It can handle sheets up to 6.4 millimeters thick at rates of up to 600 strokes a minute, and with a footprint of just 6.5 x 4.9 meters, the TruPunch 1000 stand-alone machine is around 15 percent smaller than its predecessor.
Revolutionary punching head
The machine offers completely redesigned drive technology, which is crucial to the success of the modular concept. The patented “Delta Drive” literally marks a new movement in the world of industrial punching technology. The secret of the Delta Drive is that it eliminates the need to move the sheet and work table in the y-axis – normally an integral requirement of sheet metal processing. It achieves this by making the punching head quickly maneuver in that direction – a revolution in punching head technology.
Automatic sorting
Both the TruPunch 1000 and the TruMatic 1000 fiber can automatically sort finished parts measuring up to 180 millimeter × 180 millimeter. All processed parts are sent down a chute into a sorting unit which moves in a linear direction. From there they can be sorted into a series of boxes (up to 4 different 400 mm × 300 mm boxes). The boxes are positioned below the machine, which provides for easy removal by the operator.
Due to the innovative movement of the punching head, the machine also offers an alternative way to remove the parts. This second method comprises an additional big flexible parts flap, which is available as an optional extra for the TruPunch 1000 and fitted as standard in the TruMatic 1000 fiber. The flap can be equipped with a sensor that detects whether all the parts have been properly ejected from the machine’s working area.
Benefits at a glance:
- combination that pays off
The punching head reaches standard contours and formings, while the laser cuts more complex contours, allowing you to produce a wide range of parts and even complete challenging orders on a single machine.
2. Lean Logistics – Gain Freedom
If you integrate the process steps cutting, punching and forming on a single machine, that will reduce your calculation risk and the floor space required. Reduced waiting times and workflows such as setup and handling allows you to make multiple savings.
3. Combined Processing – Best Quality
Combining fits or forming with laser cutting not only reduces the waste you produce, but allows you to manufacture high-precision components in a quality that was not possible to achieve when processing on several machines.
4. Short Process Chain – Simple Logistics
With the right automation, your machine handles all parts automatically – loading, producing, sorting, stacking, unloading and storing. There are virtually no limits to its loading and unloading capacity, therefore your machine works around the clock as needed.
Article by: Trumpf Co., Ltd. & MEGA Tech
Reference: https://www.trumpf.com/th_TH/