What is the importance of CT scan in the industrial works?
1. Quality control
CT scan is a machine highly compatible for quality inspection of products that are manufactured across several industries, for instance, automotive, electronics, aviation, and machinery industry. CT scan enables manufacturers to inspect the internal defects, such as fractures, air bubbles, and incomplete assembly without the requirement of compartment disassembly or product destruction. This facilitates the internal inspection process and significantly saves time and expenses in quality control.
2. Structural analysis and measurement
CT scan aids engineers and designers in structural analysis of materials in a more detailed manner, which is highly beneficial in the wall thickness measurement, thickness analysis, and consistency of material measurement. In addition, the CT scan has the ability to verify the production accuracy and compartment assembly to ensure the standards and the conditions determined.
3. 3D modeling
Utilization of CT scan enables 3D modeling of materials from material prototype, allowing amendment in the later stages, which is highly beneficial in the designing and development process of various products. In addition, 3D models can be utilized in 3D printing and further engineering analysis.
4. Research and Development
In the research and development (R&D) aspects, CT scan assists researchers in the inspection and analysis of new materials and products quickly and efficiently, such as the development of new composite materials and examination of material strength. Utilization of CT scan in the research stages enables acquisition of deeper understanding of material structures and behaviors, leading to continuous development and improvements of products.
5. Maintenance and repair
CT scan plays a crucial role in the inspection of machine and equipment condition to undergo maintenance and repair without compartment disassembly. This saves time and expenses of pausing the machines and increases the repair efficiency.
ZEISS METROTOM
ZEISS METROTOM is a metrology-grade CT scan designed to inspect internal structures of workpieces in a detailed and accurate manner across several industries, along with the most recent technology facilitating measurement and analysis processes.
- High resolution – can create 3D images with high resolution and detect small defects in the workpiece
- Accuracy – provides accurate results in dimension and shape measurement of workpiece
- Diverse utilization – supports several types of materials, including metals, plastics, composites, and ceramics
- Automatic analysis – the software that comes with the machine can analyze and generate report of measurement results of both internal and external dimensions quickly
Automatic Defect Detection Technology with AI
ZEISS Automated Defect Detection (ZADD) is an automated system to detect defects that has been developed by ZEISS to facilitate inspection and specification of defects in several manufacturing stages in an accurate and quick manner.
ZADD utilizes image processing technology and machine learning algorithm to have an automated specification of defects in workpieces, facilitating a more detailed analysis and evaluation of defects, such as fractures, gaps, incomplete welding, or inconsistencies in material structures.
With the utilization of top-tier technology, ZADD can detect defects even at the smallest level, ensuring the highest accuracy of product quality inspection results.
The system can detect defects in a quick manner, thereby saving time in inspection and increasing production efficiency.
ZADD comes with the software that can automatically generate defects inspection report, enabling users to analyze and utilize the obtained information for improvements of production process.
Utilization of ZEISS METROTOM will benefit you in various aspects
- Accurate quality inspection – reduces errors and increases confidence in quality of products
- Saves time and reduces expenses – saves time in the inspection process and reduces expenses from incomplete manufacture
- Increases production efficiency – increases the efficiency of production process by detecting defects at the initial stages, reducing waste generated, and increases overall equipment effectiveness (OEE)
- Creates competitive advantages – with a modern technology providing accurate results, you can introduce products with top-tier quality to consumers with confidence
Article by: MEGATech & Factory Max Co., Ltd. << Click Here