Industry 4.0

How AI and Robotics Change Manufacturing

AI และ หุ่นยนต์ เข้ามาเปลี่ยนแปลงระบบการผลิตได้อย่างไร
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AI & Robotics cover a range of emerging technology currently used in driving operational and cost efficiencies. AI allows machines to gather and extract data, acknowledge patterns, learn and adapt to unsupervised, unexpected situations. According to PwC analysis, global GDP will increase 14% in 2030—this percentage is equivalent to an additional USD 15.7 trillion—due to the accelerating development and take-up of AI.

How AI and Robotics Change Manufacturing
Professional services robots, industrial robots, and cobots in 2030
Source: Robotics Outlook 2030: How Intelligence and Mobility Will Shape the Future, Boston Consulting Group
How AI and Robotics Change Manufacturing
The effect of AI on the growth of different industries
Source: The Future of Artificial Intelligence in Manufacturing Industries, Plant Automation Technology

Accordion to the International Robotics Federation (IRF), the operational stock of industrial robots has tripled over the past decade, with more than three million robots in use across various industries by the end of 2020. Asia leads the way in the shift to automated processes, with China installing industrial robots at breakneck speed. In addition, in 2020, China employed 168,400 industrial robots, amounting to 44% of global installations. This is the highest value ever recorded for a single country. Companies are making investments to set up or expand factories in markets that generate revenues to get the most out of these factories.

How AI and Robotics Change Manufacturing
Robot density in the manufacturing industry 2020
Source: World Robotics 2021
How AI and Robotics Change Manufacturing
Annual shipments by country
Source: International Federations of Robotics, World Robotics 2021

According to PwC’s recent survey, global manufacturing companies intend to allocate 77% of their assets to set up digital factories in Germany and western Europe over the next five years. Other regions are much less focused on setting up expanding digital factories as the global manufacturing companies only plan to allocate 7% of their investments to Asia and 5% to Eastern Europe.

How AI and Robotics Change Manufacturing
European companies focus most intensely on digital factory investments in their home markets.
Source: Digital Factories 2020: Shaping the future of manufacturing, PricewaterhouseCoopers

Moreover, the rapid change will also likely alter the nature of jobs in manufacturing, creating new roles and transforming others. Focusing overtly on digital skills, though, is not going to solve the broader workforce gaps in the manufacturing industry nor the industry’s ability to respond to disruption. On the other hand, innate human capabilities, such as conceptual thinking, decision-making, social flexibility, and drive, will determine whether tomorrow’s manufacturing workforce can engage with a digital environment and drive outcomes.

How AI and Robotics Change Manufacturing
The total economic impact of AI toward 2030
Source: Sizing the prize, PricewaterhouseCoopers

Perhaps, a practical approach for manufacturing companies to weather this storm is to reskill and upskill their workforce. Before a company can reskill and upskill its workforce, the company, however, has to know what skills are in-house, what skills are needed for new jobs, and what skills are mandatory to transform into the future. In this regard, an end-to-end talent lifecycle management strategy will significantly justify the outcomes.

How AI and Robotics Change Manufacturing
The changing nature of skills, roles, and jobs further challenges manufacturers.
Source: Creating Pathways for tomorrow’s workforce today, Deloitte Insights

Moreover, reskilling and upskilling internal talent offer numerous organizational advantages. They are shorter ramp-up times, better employee engagement, higher business performance, and cost savings. According to LinkedIn’s latest Global Talent Trends, 81% of respondents said internal recruiting improves retention, and 69% said it accelerates new hire productivity. You have now known these facts, so you might proceed in no time.

How AI and Robotics Change Manufacturing
Inability to fill key middle-skill roles looms large for manufacturing companies
Source: Creating pathways for tomorrow’s workforce today, Deloitte Insights

Article by: Asst. Prof. Suwan Juntiwasarakij, Ph.D., Senior Editor and MEGA Tech